Load & Pallet Squaring

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Load & Pallet Squaring

Precision Alignment for Consistent, Stable Loads

Even the most advanced automation systems can be impacted by one simple issue—misalignment. As products and pallets move through a system, natural shifting can occur, creating skewed loads that affect everything downstream.

Load & Pallet Squaring solutions from Kaufman Engineered Systems ensure every load is properly aligned, centered, and positioned for optimal performance—before it reaches critical processes like palletizing and stretch wrapping.

By integrating squaring into the overall system design, Kaufman delivers consistent load quality, improved system reliability, and better end-of-line results.

ImageAbout Kaufman Engineered Systems

Multi-action load-squaring system utilizing four squaring panels and air cylinders to ensure loads are fully in line.

Why Load & Pallet Squaring is Critical

As cases, bundles, trays, and pallets travel through conveyors, merges, and accumulation zones, even minor inconsistencies can quickly compound.

Without proper squaring, operations often experience:

  • Inconsistent pallet builds and misaligned stacking
  • Reduced effectiveness of stretch wrapping systems
  • Increased product damage during handling and transport
  • Conveyor jams and system interruptions
  • Excess manual intervention and correction

Squaring solutions eliminate these variables—ensuring a controlled, repeatable process from infeed to finished load.

Squaring Options
Configuration Example
Videos
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Discover what Kaufman Engineered Systems can do for your business.       Contact our award-winning account managers today for a consultation: info@KES-USA.com or 419-878-9727.

Options For Consideration

Engineered Equipment Integration

Kaufman Engineered Systems doesn't treat squaring as an function—it is engineered into the system at the points where it delivers the most value, when and where the application demands it. Common areas for consideration:

  • Before Palletizing
    Ensures product alignment for accurate robotic picking and placement, improving pattern consistency and reducing errors.
  • At Pallet Dispense
    Squares pallets as they enter the system, preventing compounding misalignment during load building.
  • After Load Building
    Applies final alignment corrections to completed loads before they move downstream to wrapping and handling.
  • Before Stretch Wrapping
    Ensures loads are properly positioned for consistent film application, improving containment and overall load security.

Squaring Methods

  • Side Pushers & Alignment Devices
    Controlled mechanical or pneumatic systems gently bring loads or pallets into alignment without disrupting flow.
  • Conveyor-Based Squaring
    Skewed rollers, bump turns, and angled conveyor sections naturally square loads while maintaining throughput.
  • Servo-Controlled Positioning
    High-precision systems use servo-driven technology for exact load positioning in demanding applications.
  • Integrated Pallet Squaring
    Ensures pallets are properly aligned prior to palletizing, improving stacking consistency and overall load integrity.

Configuration Example

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Load & Pallet Squaring Videos

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Engineered by Kaufman.
Proven in the Field.

With over 80 years of experience in automation and material handling, Kaufman Engineered Systems takes a system-level approach to every project.

We don’t just correct misalignment—we engineer systems that prevent it.

  • Custom-engineered solutions tailored to your application
  • Proven expertise in complex system integration
  • Advanced simulation tools to validate performance before implementation
  • Seamless execution from concept through installation
  • Ongoing support and continuous improvement
About Kaufman Engineered Systems
If misaligned loads, inconsistent pallet builds, or downstream inefficiencies are impacting your operation, Load & Pallet Squaring may be the solution.

Connect with Kaufman Engineered Systems to explore a fully integrated approach that improves performance, reliability, and results across your entire operation.

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